Differential (mechanics)

From Academic Kids

In this differential, input torque is applied to the ring gear (blue). The pinion gear (green) applies power to both side gears (red and yellow), which in turn may drive the left and right wheels. If both wheels turn at the same rate, the pinion gear does not rotate.
In this differential, input torque is applied to the ring gear (blue). The pinion gear (green) applies power to both side gears (red and yellow), which in turn may drive the left and right wheels. If both wheels turn at the same rate, the pinion gear does not rotate.
Missing image
Differential_locked.png
If the left side gear (red) encounters resistance or is immobile, the pinion gear (green) rotates about the left side gear, in turn applying extra rotation to the right side gear (yellow).

In an automobile and other wheeled vehicles, a differential is a device, usually consisting of gears, for supplying equal torque to the driving wheels, even as they rotate at different speeds.

In some vehicles such as karts, torque is simply applied evenly to all driving wheels using a simple driveshaft. This works well enough when travelling in a straight line, but when changing direction the outer wheel needs to travel farther than the inner wheel. Hence, the simple solution results in the inner wheel spinning. For general road use, such a method would result in too much damage to both the tire and road surface.

Differentials are typically composed of a gear mechanism in which a ring gear receives input power, which is transferred to two side gears by means of usually two opposing central pinion gears on a common shaft. The pinion gear(s) are mounted to a cage which is affixed to the ring gear. When the ring gear and cage rotate, the pinion gears drive the side gears; the pinion gears are free to rotate about their own axis when either of the side gears meets resistance.

In a motor vehicle, the two side gears may be used to transfer power to the left and right wheels. When the vehicle turns a corner, or one of the wheels encounters resistance, the pinion gears rotate around the side with the most resistance; this rotation drives the other side gear with additional speed.

The most basic differential described above, known as an open differential, suffers from one important problem, however. In an automobile, if one wheel begins to slip while the other maintains traction, the slipping wheel will receive most of the power. This means that if one wheel is spinning on ice while the other is still in contact with the pavement, acceleration of the driveshaft will only cause the slipping wheel to spin faster and very little power will reach the wheel with good traction. Similarly, if one wheel is lifted off the ground, nearly all the power will go to the wheel that is off the ground; not a hopeful prospect for off-road vehicles. Such a loss of traction is sometimes called "diffing out."

One solution to this problem is the limited slip differential (LSD), one of the most common of which is the clutch-type LSD. With this differential, each of the side gears has a clutch which limits the speed difference between the two wheels. Another solution is the locking differential, which employs a mechanism for allowing the pinion gear(s) to be locked, causing both wheels to turn at the same speed regardless of which has more traction; this is equivalent to removing the differential entirely.

A four-wheel-drive vehicle will have at least two differentials (one for each pair of wheels) and possibly a center differential to apportion power between the front and rear axles. Vehicles without a center differential should not be driven on dry, paved roads in all wheel drive mode, as small differences in rotational speed between the front and rear of the vehicle cause a torque to be applied across the transmission. This phenomenon is known as "wind-up" and can cause damage to the transmission. On loose surfaces these differences are absorbed by the slippage of the road surface.

A differential gear train can also be used to give the difference between two input axles. The oldest known example of a differential, in the Antikythera mechanism, used such a train to produce the difference between two inputs, one input related to the position of the sun on the zodiac, and the other input related to the position of the moon on the zodiac. The output of the differential gave a quantity related to the moon's phase.

Active differential

A relatively new technology is the electronically-controlled active differential. A computer uses inputs from multiple sensors, including yaw rate, steering angle, and lateral acceleration and adjusts the distribution of torque to compensate for undesirable handling behaviors like understeer. Active differentials are common in the World Rally Championship, though they may be eliminated in the coming years.

The first use of this technology on a production automobile was Honda's 1997 Active Torque Transfer System on the Prelude SH. This "differential" was actually a planetary gearset placed next to an open front differential, not an integrated system. Fully integrated active differentials are used on the 2005 MR Ferrari F430 and on all four wheels in the Acura RL.

History

There are many claims to the invention of the differential gear, but it is likely that it was known, at least in some places, in ancient times. Here are some of the milestones in the history of this device.

External links

  • An excellent explanation of how differentials work, with explanatory animations, is available at How Stuff Works (http://auto.howstuffworks.com/differential.htm).

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